EPS Foam Block Production Machine

Advantages of Plate Machine Equipment for Efficient Production

The advantages of plate machine equipment can be categorized from four key perspectives: safety, quality, efficiency, and energy saving. This comprehensive approach ensures enhanced performance and reliability.

Safety Perspective

• 4-Fold Protection System:
  • Electric contact pressure gauge on equipment body: limit 1.2 bar
  • Electric contact pressure gauge on control box: limit 0.5-0.8 bar
  • Safety valve on equipment body: limit 2 bar
• Dual Control System: Features separate pressure sensors and an electric contact pressure gauge for safer and more stable operation.
• Robust Locking Devices: Enhanced locking rods and pins ensure strength and improve sealing.
• Advanced Control System: Utilizes Japan Mitsubishi FX3U series PLC and Taiwan Weilun touch screen for easy process monitoring and adjustment.

Quality Perspective

• Expansion Coefficient Pressure Sensor: Digitally controls board machine door opening to maintain production stability.
• Optimal Sealing with Double Eccentric Steam Inlet Valve: Improves sealing performance and extends valve life by 3 to 5 times.
• Durable Structure: Rigidity improved using square tubes and stabilized through high-temperature annealing.
• Efficient Ejector Plates: Four sets installed to ensure product integrity and synchronization during ejection.

Efficiency Perspective

• Automatic Systems: Features automatic weighing, conveying, and remote production site parameter control for rapid troubleshooting.
• Optimized Material Feeding: Tailored material gun arrangement improves feeding speed.
• Effective Vacuum System: Includes a vacuum tank and condenser, ensuring low moisture content and short molding time.

Energy Saving Perspective

• Steam Optimization: Double-pass steam-water separator reduces steam moisture content.
• Heating System Efficiency: Ensures stable production and reduces steam usage with adaptive steam inlet and exhaust.
• High-Performance Vacuum Cooling: Converts fan cooling to negative pressure, reducing mold cavity heat and improving product maturity.

Specifications

EPS Semi-Automatic Forming Machine

The EPS semi-automatic forming machine is optimized for small and medium-sized EPS foam product production, offering:

• Semi-Automatic Operation: Simplifies operation while maintaining high efficiency.
• High-Precision Molding: Ensures uniform size and smooth EPS product surfaces.
• Energy-Saving and Reliable: Features a stable design to reduce energy and maintenance costs.
• Flexible Applications: Suitable for a variety of EPS product shapes and specifications.

Dongfeng's EPS Semi-Automatic Shape Molding Machine is an excellent choice for improving efficiency and quality in small to medium batch production.