X-MAX 2000 Smart Cone Automatic Pre-Expander Machine

Introduction to Machine Features

The X-MAX2000 conical intelligent fully automatic intermittent pre-foaming machine is crafted for the EPS foaming process. With its high-precision control and robust production capabilities, this machine is a hallmark of innovation and efficiency.

1. Superior Build Quality

• The barrel body is constructed from 304 mirror stainless steel plate, featuring a smooth and non-sticky inner wall.
• Both the frame and fluidized bed body are integral structures, offering unmatched solidity and corrosion resistance.
• The fluidized drying bed, made from 304 stainless steel brushed plate, combines beauty with corrosion resistance.

2. Precision Engineering

• The CNC-processed upper and lower heads and entire barrel body ensure high precision, enhancing shaft system stability and durability.
• A conical barrel capable of rotating 360° promotes even foaming by accelerating uniform heat distribution, accommodating larger feeding volumes.

3. Advanced Motor and Control Systems

• Equipped with a K97 type main shaft reducer and an 18.5 kW high-power motor (Mitsubishi inverter controlled), ensuring large output torque and adaptability to various raw materials without overload.
• The main shaft stirring motor, drying fan, and feeding fan are frequency conversion controlled, enabling precise adjustment of stirring speed according to different foaming weights.

4. Efficient and Cost-Effective Operations

• The steam-passing bottom plate, crafted from special wedge-shaped 304 stainless steel, remains unblocked, ensuring excellent steam permeability and saving 21% steam usage.
• The discharge door facilitates rapid and clean discharge without material skin formation.

5. Optimized Heating System

• Incorporates a Japan-imported Yoshitake pressure reduction system and steam-water separator for stable and accurate steam intake.
• Features imported proportional valves for steam, compressed air, and exhaust, with PID-controlled pressure and temperature for constant pressure foaming, achieving a 20% year-on-year steam saving.

6. Vibrant Monitoring and Control

• Equipped with German imported vibration sensors to accurately control material levels, ensuring uniformity of foamed graphite material and preventing machine explosions through early warning functions.
• The human-machine interface is user-friendly, allowing operators to store material parameters in the PLC for easy recall of commonly used formulas.

7. Intelligent System Integration

• Utilizes the German Siemens PLC control system with an Ethernet interface for remote control and seamless connection to the subsequent MES system.
• Features fast and accurate solenoid valve control by German Baode.

The X-MAX2000 machine is engineered to meet the needs of mass production, enhance sheet quality and consistency, and reduce manual intervention, offering a seamless and efficient foaming operation.